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We're open. Free standard shipping (UK mainland).

Manufacture of bespoke foam products for your company

bespoke product development england south west devon cornwall britain
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As we are a British Manufacturer we are free to work with companies to create bespoke foam based covered products with a quick turn-around time.
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Our service includes:
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- Working with our design team with over 40+ years experience designing health care and comfort products.
- Wide range of foam types available including; soft, medium, dense and memory foam.
- Use of our CNC cutting machine for precision and detailed cuts.
- British Made Product.
- British Made Materials.
- Wide range of covering material available including cotton, waterproof and performance Coolmax fabric.
- Experienced team of sewing machinist with excellent experience making made to fit covers with multiple fastening options including zip and Velcro.
- Fast turn around process.
- Ability to brand your products with branded labels.
- Branded packaging options
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        custom cut foam product for company                                       foam cut to size / shape Britain uk

Example of a custom cut product with a waterproof cover                                                        Example of foam units cut to different sizes / shapes

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Types of product covered:
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- Health Care (our area of expertise) - We are suppliers to the NHS
  • Bespoke pressure cushions (variety of types, styles and densities)
  • Bespoke mattresses (including memory foam, shaped and orthopedic foam)
  • Support cushions
  • Neck Pillows
  • General pressure relief
  • Nursery / cot bed
  • Pillows and accessories
  • Sports 
- Play / soft play
  • Soft Play mats
  • Climb and slide
  • Rockers and other shapes
  • Ball Pools
  • School / nursery Classroom seating
- Sport 
  • Contact shields
  • Rugby pads
  • Tackle bags
  • Pitch kits
  • Martial arts, training and contact pads
  • Gym mats
  • Soft Play Boxes
  • Post protectors
  • Crash mats
  • Core cubes
  • Custom safety pads
  • Cricket boundary pads

- Foam Conversion

  • Cut foam pieces
  • Cut foam sheets for upholstery
  • Foam padding / protection
  • Tube lining / cleaning foam

- Safety

  • Post protectors
  • Pole protectors
  • Column padding
  • Goal post pads
  • Scaffolding protection
  • Wall or corner pads
  • Custom foam padding
  • Car park padding

And many more, we are very flexible to product concepts and time constraints.

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For more information please call +44 (0)1752 345678 and ask to speak to Hedley Putnam or email